What We Do

What We Do

Our luxury outdoor furniture is made in a combination of casting and profiles. For the casting, the molten aluminium is poured into sand moulds which have been shaped to the form of the original hand carved design. The metal cools in its own time and the sand mould is then broken (each mould can only be used once) to extract the new casting. Each casting is then worked by hand until it is ready to be welded to another casting or profile, each item is built up slowly using many individual pieces. It then goes through the blast process where it is pelted at enormous velocity with manganese shot to remove any rough edges and create a physical key for the paint process. It then goes into our high temperature oven where a chemical primer is applied and then the final colour.